Orbex Set to Launch World’s Most Environmentally Friendly Space Rocket

October 22, 2021

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(Orbex/SpaceRef) The carbon footprint of launching the new Orbex Prime space rocket will be up to 96 per cent lower than comparable space launch programmes, a new scientific study has revealed. Prime is poised to become one of the most environmentally friendly orbital launch vehicles ever built, benefiting from the use of renewable, ultra-low-carbon biofuel. It is also designed to be reusable and will not leave any debris on Earth, in the Earth´s oceans, or in the Earth's atmosphere.

Orbex is also committing to offsetting all emissions from the rocket and its launch operations, ensuring every launch is carbon neutral. Orbex plans to launch Prime from Space Hub Sutherland[i], the carbon-neutral Spaceport in the North of Scotland.

The new study by the University of Exeter calculated that a single Orbex Prime launch would produce up to 86 per cent less emissions than a similar-sized vertical launch vehicle powered by fossil fuels. This gulf in emissions is primarily due to the similar-sized vehicle emitting high levels of black carbon, the particulate matter formed by the incomplete combustion of fuels containing carbon – and a major contributor to climate change when emitted from rocket engines into the stratosphere.

The study also compared the carbon footprint of launching Prime with that of a rocket that is horizontally launched from a carrier aircraft. In this comparison, the direct launch emissions required by Prime was as much as 96 per cent lower than the horizontally launched vehicle.

“Orbex will be the first commercial orbital space launch company to use a renewable, carbon-friendly fuel,” said Chris Larmour, CEO of Orbex. “We believe it is time to move away from the use of heavily polluting fossil fuels now that more efficient, sustainable alternatives are readily available, and we hope to see much tighter regulations coming into force. As the world prepares to attend the COP26 climate change conference in Glasgow, we have already moved decisively to a fully sustainable solution that avoids the massive carbon emissions profiles of old-fashioned fossil fuelled launch solutions."

According to the study by the University of Exeter, a single launch of the Orbex Prime rocket would result in total emissions of 13.8 tonnes of CO2e. This includes the direct emissions from the launch, the indirect emissions created from the production of the propellent fuels required (biopropane and liquid oxygen), and the radiative forcing (RF) effects of non-CO2 emissions at high altitude[ii]. This carbon footprint is comparable to the average emissions created by one single person in the UK each year[iii].

Orbital space launches using fossil fuels create enormous amounts of black carbon in the upper atmosphere. Annually the amount created by around 120 space launches is equivalent to the black carbon emissions from the entire global aviation industry. Orbex´s solution almost entirely eliminates black carbon emissions.

A key factor in the environmental credentials of Prime is its innovative choice of fuel. The BioLPG used by Orbex for Prime is sourced from Calor, the UK’s leading BioLPG supplier, that produces the propane as a by-product from the waste and residual material from renewable diesel production. As a result, the Greenhouse Gas (GHG) factor[iv] for BioLPG is 90 per cent lower than a fossil-based fuel such as RP-1, the highly-refined form of Kerosene typically used as rocket fuel.

“The UK space industry has a key role to play in combating climate change, for example by launching satellites that can monitor environmental changes on Earth – but such benefits must be weighed against the environmental impact of space launches, which by their nature can be highly carbon intensive,” said Dr Xiaoyu Yan of the Environment and Sustainability Institute at the University of Exeter. “Our study shows that the launch operation planned by Orbex can result in a significantly lower carbon footprint compared to the other launch scenarios considered in our analysis.”

About Orbex

Orbex is a UK-based spaceflight company with headquarters, production and testing facilities in Scotland, and design and testing facilities in Denmark. Orbex staff members have professional backgrounds with NASA, ESA, Ariane and several commercial spaceflight organisations. The company is now funded by two of the UK’s largest and most active venture capital funds, BGF and Octopus Ventures, who join two of Europe's largest venture capital funds, Heartcore Capital and the High-Tech Gründerfonds, as well as strategic investor Elecnor, parent company of Deimos Space, the UK Space Agency (UKSA), the European Space Agency (ESA) and the European Commission Horizon 2020 programme. READ MORE

Sky rockets in flight, biofuels delight! The bioLPG story, Orbex’s biofuel powered space rocket and more (Biofuels Digest)

Orbex set to launch space rocket powered by biofuel (Biomass Magazine)

Excerpt from Biofuels Digest: So what’s special about this Orbex Prime rocket?

First, it is the world’s largest 3D Printed Rocket Engine. Unveiled publicly in early 2019, their 3D printed rocket engine is uniquely manufactured in a single piece without joins in partnership with additive manufacturer SLM Solutions. Given the extreme temperature and pressure fluctuations involved in space flight, this gives the engine an advantage over other rocket engines, which can suffer from weaknesses associated with joining and welding.

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BioLPG, also called biopropane and renewable propane, is produced as a by-product from the renewable diesel (HVO) production process. According to SHV Energy, for every tonne of HVO, 50 kg of bioLPG is generated. BioLPG is chemically identical to LPG, but with a lower carbon footprint, meaning it can function as a drop-in fuel.

During manufacturing, the feedstocks undergo a series of complex treatments, according to Calor. They are combined with hydrogen in a process, called hydrogenolysis, which separates and purifies their energy content. During the refining process, a variety of waste ‘off-gases’ are produced that contain propane or BioLPG. For every tonne of biodiesel, 50 kg of BioLPG is generated from this off gas stream. This co-product is then purified to make it identical to conventional propane. And there you have it, the production of BioLPG.

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Calor’s BioLPG is produced by Neste and is then supplied by Calor via their parent company – SHV Energy. It is manufactured in a custom-built production unit in Rotterdam and is a co-product of the ground breaking NEXBTL biodiesel production process.

SHV Energy found bacterial species from a marine sediment that are capable of producing propane.

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Earlier this year in February, The Digest reported that UGI International announced a new supply and development partnership with Ekobenz, a Polish technology specialist in catalytic conversion of bioethanol to bio-gasoline and bioLPG. Per the terms of the agreement, UGI International secured the exclusive rights to Ekobenz’ supply of bioLPG, a renewable form of propane-butane produced from advanced bioethanol. The primary raw material to produce bioLPG is the conversion of organic material derived from industrial waste. The product can be used by all of UGI International’s existing LPG entities operating across Europe, and significantly boosts the company’s portfolio of sustainable fuels.

And let’s not forget that in February, The Digest reported that Maine-based bluShift Aerospace successfully launched their first commercial biofuel-powered rocket in its efforts to become the “Uber” of space, calling SpaceX a freight train to space due to the difference in the rockets’ sizes. Those larger rockets can carry thousands of kilos of cargo while bluShift’s smaller Spacedust 1.0 rocket can carry one or two payloads. The company spent the last six years developing a bio-based rocket fuel from an unknown feedstock source or technology – we hope to find out more on this.

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The Digest reported in December 2020 that the Indian Space Research Organization is working to develop green fuels like hydrogen peroxide for rockets, potentially as a co-propellant with ethanol. Liquid oxygen (LOX) together with methane are also possible fuel options following a successful test. READ MORE