(Fulcrum BioEnergy) World's first waste to fuels plant achieves major milestone with the production of syngas from landfill waste -- Fulcrum BioEnergy, Inc., a pioneer in the creation of net-zero carbon, drop-in transportation fuels from landfill waste, today announced the completion of commissioning and the initial operations of its Sierra BioFuels Plant, the world's first landfill waste to renewable transportation fuels plant. The Sierra Biorefinery began operations, processing prepared waste feedstock and successfully producing the high-quality hydrocarbon synthetic gas, or syngas, which is ideal for conventional Fischer-Tropsch fuel production.
Combined with Fulcrum's operations of its Feedstock Processing Facility, which converts landfill waste into a clean, prepared feedstock, Fulcrum has successfully harvested the carbon embedded in the waste and completed its transformation into a hydrocarbon syngas, while achieving the quality and expected conversion of recycled carbon. Sierra plant operations will now move on to the final step in Fulcrum's waste to fuels process, converting the syngas into liquid fuel.
"This operations achievement at our Sierra plant is a real breakthrough step in making waste to fuels a reality. This is a tremendous moment for our company and a major milestone for our construction management, operations and engineering teams who have worked tirelessly to integrate more than 30 different plant systems in Fulcrum's unique and patented process," said Eric Pryor, Fulcrum's President and Chief Executive Officer. "Fulcrum is launching an entirely new source of low-cost, domestically produced, net-zero carbon transportation fuel, which will contribute to the aviation industry's carbon reduction goals, U.S. energy security and address climate stability."
The Sierra BioFuels Plant, located outside of Reno, Nevada, includes both a Feedstock Processing Facility and a Biorefinery with the capacity to convert approximately 175,000 tons of prepared landfill waste into approximately 11 million gallons of renewable syncrude annually, which will then be upgraded to renewable transportation fuel. With Fulcrum's standardized, scalable and financeable plant approach, the Company has positioned its growth program to capitalize on this operations success. Along with Fulcrum's backing by leading financial investors in renewable infrastructure and industry leaders in the waste, aviation and energy sectors, Sierra's operational achievement will serve as a launchpad for Fulcrum's large development of plants across the U.S. and internationally.
"Fulcrum's process will produce a fuel that is a cost-competitive sustainable aviation fuel and an alternative to petroleum-based fuel. With a net-zero carbon score and the ability to be produced in large volumes, our sustainable aviation fuel will have an impact on addressing climate change. We are eager to get this fuel into the market and into the hands of our airline partners," added Pryor.
The Company's waste to fuels plants will help address two globally critical and urgent environmental issues simultaneously – the reduction of carbon emissions from the aviation industry and the reduction of waste sent to landfills. Producing a net-zero carbon, domestic transportation fuel at scale also will reduce the nation's dependence on foreign oil.
About Fulcrum
Based in Pleasanton, California, Fulcrum is leading the development of a reliable and efficient process for transforming waste into net-zero carbon transportation fuels, including sustainable aviation fuel and diesel. The Company's innovative process, which utilizes landfill waste as a feedstock, will reduce greenhouse gas emissions by approximately 100% compared to traditional fuel production, contributing to the aviation and transportation sectors' carbon reduction goals. Beginning with the Sierra BioFuels Plant, Fulcrum's plants will provide customers with low-carbon drop-in fuel that is competitively priced with traditional petroleum fuel. The Company is advancing on its large commercial growth program of net-zero carbon waste-to-fuels plants across North America with a planned production capacity of approximately 400 million gallons per year. Fulcrum, a privately held company, has aligned itself and entered into strategic relationships with industry leaders in the waste, aviation and energy sectors to further strengthen and accelerate the Company's patented and proprietary approach to commercially producing large volumes of renewable fuel from landfill waste. For more information, please visit www.fulcrum-bioenergy.com. READ MORE
US: world’s first landfill waste to renewable transport fuel plant opens (NGV Journal)
Fulcrum Bioenergy opens facility in Sierra, Nevada (Waste Today Magazine)
Carl Lisek, host of "Green Fleet Radio," talks with Flyn Van Ewijk, Director of Project Development at Fulcrum BioEnergy. (Green Fleet Radio)
Nearing the Summit: Fulcrum BioEnergy Starts Syngas production at Sierra BioFuels Plant (Biofuels Digest)
Excerpt from Biofuels Digest: One section of the industry cheers “Here is the syngas!” and another section grumbles “Where are the fuels?” If there are more pessimists than there ought to be, they probably draw their skeptical momentum from Fulcrum’s projection last summer, at the time of completion of construction at Sierra Biofuels, that fuels would be produced by the end of 2021. Here it is May: an announcement after ten months that syngas production has commenced is a vivid reminder that fuel was not produced after five. The hairs raise along the back of the neck, it becomes difficult to swallow. We can understand the nerves.
Looking at the progress from a longer perspective, we’re reminded that there have been, more or less, three great questions which the Fulcrum venture had to answer. Questions to which the answers, so far, are Yes, Most Probably, and Not Yet Sure. They are:
- Would the stakeholders provide the resources for Fulcrum to have a chance — the tools, team, training and time, Above all, the patience and the will?
- Would the process yield, when the venture was running at scale, a product that society is willing to afford, as measured in energy and carbon prices?
- Would the impurities in the syngas stream, products of the variabilities in municipal solid waste, clog, poison or otherwise ruin the Fischer-Tropsch catalysts, that power the conversion from syngas to fuel, so fast that the process either failed altogether or did not produce an affordable fuel.
If there is one risk in the biofuels industry that could never get enough attention, it is the catalyst risk. The problem of catalysts was a primary reason for the technology problems that doomed KiOR. Problems with the syngas stream were reported as a major reason that the INEOS Bio project (also waste-to-fuels) never seemed to hit its time or yield milestones.
...
These are the natural stages of fright, and the bioeconomy offers more trepidation than ventures of almost any kind, because all of the great bioeconomy ventures are attempting great summits; if you don’t fear the odds, something is wrong with you. Fear is normal, but it is not the harbinger of failure. “All great and honorable actions are accompanied with great difficulties, and both must be enterprised and overcome with answerable courage,” William Bradford wrote of the adventures of the Mayflower Pilgrims.
So, the Fulcrum team has reached Camp Four, a single day’s leap from the summit, and we will not have long to wait. Let us remember all the skeptics who wrote that Fulcrum would never assemble the equipment, reach Base Camp, negotiate the Khumbu icefalls, or survive the low oxygen of the high Himalayas. They are in the Death Zone now, fingers are crossed, knuckles may be rapping against some nearby wood. But there they are, still climbing, despite the naysayers, against the odds, the summit in sight. READ MORE
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