100% Drop-In Aviation Fuels Are Closer, as Blue Sun Demo Plant Goes 24/7 in Missouri

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March 25, 2014

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by Jim Lane (Biofuels Digest) … This week, Blue Sun Energy, ARA, and Chevron Lummus Global achieved a key development milestone with their 100 barrel/day (4,200 gallon/per day) demonstration-scale Biofuels ISOCONVERSION facility in St. Joseph, Mo. Less than a year after beginning engineering to scale the technology, the team has completed plant commissioning and has begun 24/7 system operation.
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From a 100%-biofuels test flight conducted with these fuels last October by National Research Canada — the first civil jet powered by 100 percent unblended biofuel — NRC reports:

Information collected in-flight and analyzed by a team of experts revealed an important reduction in aerosol emissions (50 percent) when using biofuel compared to conventional fuel. Furthermore, additional tests performed on a static engine show a significant reduction in particles (up to 25 percent) and in black carbon emissions (up to 49 percent) compared to conventional fuel.

These tests also show a comparable engine performance, but an improvement of 1.5 percent in fuel consumption during the steady state operations. The jet’s engines required no modification as the biofuel tested in-flight meets the specifications of petroleum-based fuels.

… The Biofuels ISOCONVERSION Process utilizes patented Catalytic Hydrothermolysis (CH) reactor technology, developed by Applied Research Associates (ARA), which utilizes water as a catalyst to quickly and inexpensively convert plant oils into stable intermediate oil products which are very similar to petroleum crude oil. The intermediate oils are processed with hydrogen using CLG’s ISOCONVERSION catalysts to produce drop-in jet fuel and diesel. Unlike most other process technologies, the renewable fuels produced by this process are 100% replacements for petroleum-based jet and diesel fuel.”
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The team will continue to test the system with various feedstocks, including Resonance, an industrial oil feedstock from Agrisoma Biosciences as well as fatty acid distillate, distillers grain corn oil, and tallow to ensure reliable and cost effective operation. The demonstration system will be operated in campaigns to produce tens of thousands of gallons of jet fuel and diesel for certification testing, endurance testing, and test flights through the end of this year. READ MORE and MORE (Biodiesel Magazine) and MORE (GreenAirOnline)

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