Advanced BioFuels USA

(Georgia Institute of Technology/Phys.Org) Researchers at the Georgia Institute of Technology have developed a concept that would make Martian rocket fuel, on Mars, that could be used to launch future astronauts back to Earth.

The bioproduction process would use three resources native to the red planet: carbon dioxide, sunlight, and frozen water. It would also include transporting two microbes to Mars. The first would be cyanobacteria (algae), which would take CO₂ from the Martian atmosphere and use sunlight to create sugars. An engineered E. coli, which would be shipped from Earth, would convert those sugars into a Mars-specific propellant for rockets and other propulsion devices. The Martian propellant, which is called 2,3-butanediol, is currently in existence, can be created by E. coli, and, on Earth, is used to make polymers for production of rubber.  

The process is outlined in a paper published in the journal Nature Communications.

Rocket engines departing Mars are currently planned to be fueled by methane and liquid oxygen (LOX). Neither exist on the red planet, which means they would need to be transported from Earth to power a return spacecraft into Martian orbit. That transportation is expensive: ferrying the needed 30 tons of methane and LOX is estimated to cost around $8 billion. To reduce this cost, NASA has proposed using chemical catalysis to convert Martian carbon dioxide into LOX, though this still requires methane to be transported from Earth.

As an alternative, Georgia Tech researchers propose a biotechnology based in situ resource utilization (bio-ISRU) strategy that can produce both the propellant and LOX from CO₂. The researchers say making the propellant on Mars using Martian resources could help reduce mission cost. Additionally, the bio-ISRU process generates 44 tons of excess clean oxygen that could be set aside to use for other purposes, such as supporting human colonization.

“Carbon dioxide is one of the only resources available on Mars. Knowing that biology is especially good at converting CO₂ into useful products makes it a good fit for creating rocket fuel,” said Nick Kruyer, first author of the study and a recent Ph.D. recipient from Georgia Tech’s School of Chemical and Biomolecular Engineering (ChBE).

The paper outlines the process, which begins by ferrying plastic materials to Mars that would be assembled into photobioreactors occupying the size of four football fields. Cyanobacteria would grow in the reactors via photosynthesis (which requires carbon dioxide). Enzymes in a separate reactor would break down the cyanobacteria into sugars, which could be fed to the E. coli to produce the rocket propellant. The propellant would be separated from the E. coli fermentation broth using advanced separation methods.

The team’s research finds that the bio-ISRU strategy uses 32% less power (but weighs three times more) than the proposed chemically enabled strategy of shipping methane from Earth and producing oxygen via chemical catalysis.

Because the gravity on Mars is only a one-third of what is felt on Earth, the researchers were able to be creative as they thought of potential fuels.

“You need a lot less energy for lift-off on Mars, which gave us the flexibility to consider different chemicals that aren’t designed for rocket launch on Earth,” said Pamela Peralta-Yahya, a corresponding author of the study and an associate professor in the School of Chemistry & Biochemistry and ChBE who engineers microbes for the production of chemicals. “We started to consider ways to take advantage of the planet’s lower gravity and lack of oxygen to create solutions that aren’t relevant for Earth launches.”  READ MORE

Nicholas S. Kruyer et al, Designing the bioproduction of Martian rocket propellant via a biotechnology-enabled in situ resource utilization strategy, Nature Communications (2021). DOI: 10.1038/s41467-021-26393-7