(Mura) Mura are delighted today to announce that construction has started on the world’s first commercial-scale plant to use our revolutionary HydroPRSTM process, able to recycle all forms of plastic waste and provide the raw ingredients for a sustainable circular plastic economy. HydroPRS™ (Hydrothermal Plastic Recycling Solution) is a revolutionary advanced recycling process designed to tackle plastic that cannot currently be recycled and instead ends up polluting the natural environment.
The first plant to use the technology has begun construction in Teesside, UK, to be operational in 2022 and able to process 80,000 tonnes of plastic waste per year. It will form the blueprint for a rapid global rollout that will see one million tonnes of capacity in development worldwide by 2025 – equivalent to nearly half the plastic packaging waste produced in the UK each year. Sites are planned in Germany, the US and Asia.
Plastic waste is an urgent environmental challenge; 350m tonnes of plastic is produced worldwide annually, with half becoming waste in less than a year. The UK alone produces 2.4m tonnes of plastic packaging – the second highest per capita in the world. Yet globally only 9% of plastic has ever been recycled – the vast majority (79%) currently ends up in landfill or the environment and 8m tonnes enters the oceans every year, predicted to increase tenfold by 2025 if solutions aren’t found. This ‘lost resource’ of plastic waste is a huge economic opportunity – valued at up to $120bn per year according to the World Economic Forum.
Mura’s proprietary HydroPRS™ process, utilising Cat-HTRTM technology, uses supercritical steam to convert plastics back into the oils and chemicals they were made from, ready to be used for new virgin-grade plastic products. It can recycle all forms of plastic – including ‘unrecyclable’ products such as multi-layer, flexible plastics used in packaging – with no limit to the number of times the same material can be recycled. This means it has the potential to eliminate single use plastic and make the raw ingredients for a circular plastics economy, creating value, not waste.
Global plastic production also creates an estimated 390m tonnes of CO2 every year – equivalent to over 172m cars. It accounts for 6% of global oil consumption today and is set to increase to 20% by 2050. Advanced recycling processes reduce the need for fossil fuel extraction for virgin plastics. In addition, they can save approximately 1.5 tonnes of CO2 per tonne of plastic recycled compared to incineration. On completion, the Teesside plant has the potential to eliminate up to 120,000 tonnes of CO2 per year, compared to incineration of the same plastic waste.
Dr Steve Mahon, CEO of Mura Technology, said: “We are at the tipping point of an environmental catastrophe – it’s time to seize the initiative and put an end to plastic pollution across the world. HydroPRS™ represents a win-win for the environment, economy and society, helping keep our environment free from plastic and oil where it belongs – in the ground.
“We need to act now and that’s why we’re taking a global–first approach – to scale fast and meet the challenge head on. We’re working with global partners to deploy our unique HydroPRS™ process where it’s needed, today, to create a sustainable future and eliminate plastic pollution.”
To support its rapid global deployment, Mura has announced a series of global strategic partnerships. In January, the company signed an agreement with KBR Inc. to license the technology to its clients worldwide. KBR has also invested in the company. Igus GmbH. has partnered with Mura via a strategic investment to support the world-first plant in Teesside. Wood has been appointed as the EPC contractor for the Teesside project, the first site to use Mura’s HydroPRS™ process. The Teesside project is being developed by ReNew ELP, the UK subsidiary of Mura Technology.
Doug Kelly, KBR President, Technology, said:“Mura has the potential to propel the growth of the plastic circular economy. We’re extremely excited to be offering Mura’s process for license to our clients so they can efficiently convert end-of-life waste plastic into a valuable and reusable feedstock for new plastics and other valuable materials.”
Frank Blase, CEO of Igus, said: “This could be the solution the plastics industry has been crying out for. Plastic, as a material, has many great properties and applications which make modern life possible – but it must be sustainable. We’re proud to be partnering with Mura to pioneer truly recycled plastic that doesn’t compromise on quality, ultimately resulting in a cleaner, greener and thriving natural environment.”
Craig Shanaghey, President of Operations for Europe, Middle East & Africa at Wood, said: “The circular economy represents a critical and growing industry in our collective quest for a more sustainable future. As such, we are delighted that ReNew ELP has selected Wood to join them on their journey to bring Mura’s innovative process to life. Our shared commitment to unlocking solutions to the world’s most critical challenges makes for a perfect partnership.”
In recognition of its potential, in October 2020, the Teesside project was awarded £4.42m by the UK Government via the Industrial Strategy Challenge Fund’s Smart Sustainable Plastic Packaging programme. Earlier this month, advanced recycling was for the first time recognised as contributing to government targets for recycled plastics and supporting measures such as the proposed plastic tax for recycled content in packaging.
Paul Davidson, Challenge Director at Innovate UK said: “Plastic waste is one of the biggest threats to our environment, which is why UK government is supporting innovative technologies that can drive towards a more sustainable and circular economy for plastic recycling. Following UKRI’s Smart Sustainable Plastic Packaging Demonstrator programme grant to the ReNew ELP advanced recycling project at Teesside, we are delighted that the project is developing partnerships with other major investors, helping to make the pilot-to-commercial scale development a reality. Government and private investment working together in technology development is great for skills and jobs in Teesside, the UK economy, and critically, delivering important benefits for a low-carbon, globally sustainable future.”
Rebecca Pow MP, Under-Secretary of State for Defra said: “The Government is committed to both clamping down on the unacceptable plastic waste that harms our environment and ensuring more materials can be reused instead of being thrown away. By investing in these truly ground-breaking technologies, we will help to drive these efforts even further, and I look forward to seeing them develop and deliver real results.”
The concept has also been backed by environmental groups campaigning to tackle the plastic waste crisis.
Jo Ruxton, Founder of Ocean Generation and producer of Netflix documentary ‘A Plastic Ocean’, said: “More than eight million tonnes of plastic enters our oceans each and every year. It’s paramount that we live more sustainably with plastic, reducing our need for it and finding ways to stop it entering our precious environment. Technologies like this are a big piece of that jigsaw.”
Hydrothermal technology offers the scale to solve the plastic crisis
Mura’s HydroPRS™ process, utilising at its core the Cat-HTR™ technology, developed and owned by Licella Holdings Limited, breaks down plastics using water in the form of supercritical steam (water at elevated pressure and temperature). The steam acts like molecular scissors, cutting longer-chain hydrocarbon bonds in plastics to produce the valuable chemicals and oils from which the plastic was originally made – in as little as 25 minutes.
These oils – equivalent to the original fossil products – are then used to produce new, virgin-grade plastic with no limit to the number of times the same material can be processed, creating a true circular economy for waste plastic. Importantly, the products may be suitable for use in food-contact packaging, unlike conventional recycling processes.
Most recycling today uses mechanical methods that can degrade the quality of the plastics – a process often referred to as ‘down-cycling’. They are also unable to recycle various common forms of waste plastic. Mura’s process can recycle all waste plastics, including those considered ‘unrecyclable’, such as films, pots, tubs and trays, that can currently only be incinerated or sent to landfill. The process is designed to work alongside conventional recycling and wider initiatives to reduce and reuse plastic.
Using supercritical steam means the technology is also inherently scalable. Unlike other methods, which heat waste from the outside, the steam imparts energy from the inside, providing far more efficient conversion of plastic waste; a process which can be maintained regardless of scale.
Dr Len Humpheys, CEO of Licella Holdings Limited, said: “Licella have spent 13 years and US$80m developing the Cat-HTRTM technology platform, at the core of the Mura HydroPRS™ process. We are delighted to see the first commercial-scale project proceed in the UK with our partner Mura. With a shared vision for a more sustainable future, we are confident that Mura will establish themselves as leaders in the advanced recycling of plastic globally.”
A solution for global brands to eliminate plastic waste
In the face of rising consumer pressure, the world’s largest brands are urgently looking to tackle their plastic problem. Unilever has committed to halve the amount of virgin plastic in its packaging by 2025 and increase recycled content by a quarter. Nestlé has committed to 100% recyclable or reusable packaging by 2025 and reducing virgin plastic by a third. However, meeting these targets needs technologies capable of recycling all plastics to create infinitely recyclable products.
Mura is in advanced discussions with global brands and investors to fund and deploy HydroPRS™ and use the raw ingredients it creates to eliminate the need for new virgin plastic, meeting consumer demand for action.
“The problem isn’t plastic, it’s where it ends up.We want to change the way the world thinks about plastics – not as something to throw away, but as a valuable resource that can be reused over and over without harming our natural world,” concluded Dr Mahon. READ MORE
More than 50,000 articles in our online library!
Use the categories and tags listed below to access the nearly 50,000 articles indexed on this website.
Advanced Biofuels USA Policy Statements and Handouts!
- For Kids: Carbon Cycle Puzzle Page
- Why Ethanol? Why E85?
- Just A Minute 3-5 Minute Educational Videos
- 30/30 Online Presentations
- “Disappearing” Carbon Tax for Non-Renewable Fuels
- What’s the Difference between Biodiesel and Renewable (Green) Diesel? 2020 revision
- How to De-Fossilize Your Fleet: Suggestions for Fleet Managers Working on Sustainability Programs
- New Engine Technologies Could Produce Similar Mileage for All Ethanol Fuel Mixtures
- Action Plan for a Sustainable Advanced Biofuel Economy
- The Interaction of the Clean Air Act, California’s CAA Waiver, Corporate Average Fuel Economy Standards, Renewable Fuel Standards and California’s Low Carbon Fuel Standard
- Latest Data on Fuel Mileage and GHG Benefits of E30
- What Can I Do?
Donate
DonateARCHIVES
- November 2024
- October 2024
- September 2024
- August 2024
- July 2024
- June 2024
- May 2024
- April 2024
- March 2024
- February 2024
- January 2024
- December 2023
- November 2023
- October 2023
- September 2023
- August 2023
- July 2023
- June 2023
- May 2023
- April 2023
- March 2023
- February 2023
- January 2023
- December 2022
- November 2022
- October 2022
- September 2022
- August 2022
- July 2022
- June 2022
- May 2022
- April 2022
- March 2022
- February 2022
- January 2022
- December 2021
- November 2021
- October 2021
- September 2021
- August 2021
- July 2021
- June 2021
- May 2021
- April 2021
- March 2021
- February 2021
- January 2021
- December 2020
- November 2020
- October 2020
- September 2020
- August 2020
- July 2020
- June 2020
- May 2020
- April 2020
- March 2020
- February 2020
- January 2020
- December 2019
- November 2019
- October 2019
- September 2019
- August 2019
- July 2019
- June 2019
- May 2019
- April 2019
- March 2019
- February 2019
- January 2019
- December 2018
- November 2018
- October 2018
- September 2018
- August 2018
- July 2018
- June 2018
- May 2018
- April 2018
- March 2018
- February 2018
- January 2018
- December 2017
- November 2017
- October 2017
- September 2017
- August 2017
- July 2017
- June 2017
- May 2017
- April 2017
- March 2017
- February 2017
- January 2017
- December 2016
- November 2016
- October 2016
- September 2016
- August 2016
- July 2016
- June 2016
- May 2016
- April 2016
- March 2016
- February 2016
- January 2016
- December 2015
- November 2015
- October 2015
- September 2015
- August 2015
- July 2015
- June 2015
- May 2015
- April 2015
- March 2015
- February 2015
- January 2015
- December 2014
- November 2014
- October 2014
- September 2014
- August 2014
- July 2014
- June 2014
- May 2014
- April 2014
- March 2014
- February 2014
- January 2014
- December 2013
- November 2013
- October 2013
- September 2013
- August 2013
- July 2013
- June 2013
- May 2013
- April 2013
- March 2013
- February 2013
- January 2013
- December 2012
- November 2012
- October 2012
- September 2012
- August 2012
- July 2012
- June 2012
- May 2012
- April 2012
- March 2012
- February 2012
- January 2012
- December 2011
- November 2011
- October 2011
- September 2011
- August 2011
- July 2011
- June 2011
- May 2011
- April 2011
- March 2011
- February 2011
- January 2011
- December 2010
- November 2010
- October 2010
- September 2010
- August 2010
- July 2010
- June 2010
- May 2010
- April 2010
- March 2010
- February 2010
- January 2010
- December 2009
- November 2009
- October 2009
- September 2009
- August 2009
- July 2009
- June 2009
- May 2009
- April 2009
- March 2009
- February 2009
- January 2009
- December 2008
- November 2008
- October 2008
- September 2008
- August 2008
- July 2008
- June 2008
- May 2008
- April 2008
- March 2008
- February 2008
- January 2008
- December 2007
- November 2007
- October 2007
- September 2007
- August 2007
- June 2007
- February 2007
- January 2007
- October 2006
- April 2006
- January 2006
- April 2005
- December 2004
- November 2004
- December 1987
CATEGORIES
- About Us
- Advanced Biofuels Call to Action
- Aviation Fuel/Sustainable Aviation Fuel (SAF)
- BioChemicals/Renewable Chemicals
- BioRefineries/Renewable Fuel Production
- Business News/Analysis
- Cooking Fuel
- Education
- 30/30 Online Presentations
- Competitions, Contests
- Earth Day 2021
- Earth Day 2022
- Earth Day 2023
- Earth Day 2024
- Executive Training
- Featured Study Programs
- Instagram TikTok Short Videos
- Internships
- Just a Minute
- K-12 Activities
- Mechanics training
- Online Courses
- Podcasts
- Scholarships/Fellowships
- Teacher Resources
- Technical Training
- Technician Training
- University/College Programs
- Events
- Coming Events
- Completed Events
- More Coming Events
- Requests for Speakers, Presentations, Posters
- Requests for Speakers, Presentations, Posters Completed
- Webinars/Online
- Webinars/Online Completed; often available on-demand
- Federal Agency/Executive Branch
- Agency for International Development (USAID)
- Agriculture (USDA)
- Commerce Department
- Commodity Futures Trading Commission
- Congressional Budget Office
- Defense (DOD)
- Air Force
- Army
- DARPA (Defense Advance Research Projects Agency)
- Defense Logistics Agency
- Marines
- Navy
- Education Department
- Energy (DOE)
- Environmental Protection Agency
- Federal Energy Regulatory Commission (FERC)
- Federal Reserve System
- Federal Trade Commission
- Food and Drug Administration
- General Services Administration
- Government Accountability Office (GAO)
- Health and Human Services (HHS)
- Homeland Security
- Housing and Urban Development (HUD)
- Interior Department
- International Trade Commission
- Joint Office of Energy and Transportation
- Justice (DOJ)
- Labor Department
- National Academy of Sciences
- National Aeronautics and Space Administration
- National Oceanic and Atmospheric Administration
- National Research Council
- National Science Foundation
- National Transportation Safety Board (NTSB)
- Occupational Safety and Health Administration
- Overseas Private Investment Corporation
- Patent and Trademark Office
- Securities and Exchange Commission
- State Department
- Surface Transportation Board
- Transportation (DOT)
- Federal Aviation Administration
- National Highway Traffic Safety Administration (NHTSA)
- Pipeline and Hazardous Materials Safety Admin (PHMSA)
- Treasury Department
- U.S. Trade Representative (USTR)
- White House
- Federal Legislation
- Federal Litigation
- Federal Regulation
- Feedstocks
- Agriculture/Food Processing Residues nonfield crop
- Alcohol/Ethanol/Isobutanol
- Algae/Other Aquatic Organisms/Seaweed
- Atmosphere
- Carbon Dioxide (CO2)
- Field/Orchard/Plantation Crops/Residues
- Forestry/Wood/Residues/Waste
- hydrogen
- Manure
- Methane/Biogas
- methanol/bio-/renewable methanol
- Not Agriculture
- RFNBO (Renewable Fuels of Non-Biological Origin)
- Seawater
- Sugars
- water
- Funding/Financing/Investing
- grants
- Green Jobs
- Green Racing
- Health Concerns/Benefits
- Heating Oil/Fuel
- History of Advanced Biofuels
- Infrastructure
- Aggregation
- Biofuels Engine Design
- Biorefinery/Fuel Production Infrastructure
- Carbon Capture/Storage/Use
- certification
- Deliver Dispense
- Farming/Growing
- Precursors/Biointermediates
- Preprocessing
- Pretreatment
- Terminals Transport Pipelines
- International
- Abu Dhabi
- Afghanistan
- Africa
- Albania
- Algeria
- Angola
- Antarctica
- Argentina
- Armenia
- Aruba
- Asia
- Asia Pacific
- Australia
- Austria
- Azerbaijan
- Bahamas
- Bahrain
- Bangladesh
- Barbados
- Belarus
- Belgium
- Beliz
- Benin
- Bermuda
- Bhutan
- Bolivia
- Bosnia and Herzegovina
- Botswana
- Brazil
- Brunei
- Bulgaria
- Burkina Faso
- Burundi
- Cambodia
- Cameroon
- Canada
- Caribbean
- Central African Republic
- Central America
- Chad
- Chile
- China
- Colombia
- Congo, Democratic Republic of
- Costa Rica
- Croatia
- Cuba
- Cyprus
- Czech Republic
- Denmark
- Dominican Republic
- Dubai
- Ecuador
- El Salvador
- Equatorial Guinea
- Eqypt
- Estonia
- Ethiopia
- European Union (EU)
- Fiji
- Finland
- France
- French Guiana
- Gabon
- Georgia
- Germany
- Ghana
- Global South
- Greece
- Greenland
- Guatemala
- Guinea
- Guyana
- Haiti
- Honduras
- Hong Kong
- Hungary
- Iceland
- India
- Indonesia
- Iran
- Iraq
- Ireland
- Israel
- Italy
- Ivory Coast
- Jamaica
- Japan
- Jersey
- Jordan
- Kazakhstan
- Kenya
- Korea
- Kosovo
- Kuwait
- Laos
- Latin America
- Latvia
- Lebanon
- Liberia
- Lithuania
- Luxembourg
- Macedonia
- Madagascar
- Malawi
- Malaysia
- Maldives
- Mali
- Malta
- Marshall Islands
- Mauritania
- Mauritius
- Mexico
- Middle East
- Monaco
- Mongolia
- Morocco
- Mozambique
- Myanmar/Burma
- Namibia
- Nepal
- Netherlands
- New Guinea
- New Zealand
- Nicaragua
- Niger
- Nigeria
- North Africa
- North Korea
- Northern Ireland
- Norway
- Oman
- Pakistan
- Panama
- Papua New Guinea
- Paraguay
- Peru
- Philippines
- Poland
- Portugal
- Qatar
- Romania
- Russia
- Rwanda
- Saudi Arabia
- Scotland
- Senegal
- Serbia
- Sierra Leone
- Singapore
- Slovakia
- Slovenia
- Solomon Islands
- South Africa
- South America
- South Korea
- South Sudan
- Southeast Asia
- Spain
- Sri Lanka
- Sudan
- Suriname
- Swaziland
- Sweden
- Switzerland
- Taiwan
- Tanzania
- Thailand
- Timor-Leste
- Togo
- Trinidad and Tobago
- Tunisia
- Turkey
- Uganda
- UK (United Kingdom)
- Ukraine
- United Arab Emirates UAE
- Uruguay
- Uzbekistan
- Vatican
- Venezuela
- Vietnam
- Wales
- Zambia
- Zanzibar
- Zimbabwe
- Marine/Boat Bio and Renewable Fuel/MGO/MDO/SMF
- Marketing/Market Forces and Sales
- Opinions
- Organizations
- Original Writing, Opinions Advanced Biofuels USA
- Policy
- Presentations
- Biofuels Digest Conferences
- DOE Conferences
- Bioeconomy 2017
- Bioenergy2015
- Biomass2008
- Biomass2009
- Biomass2010
- Biomass2011
- Biomass2012
- Biomass2013
- Biomass2014
- DOE Project Peer Review
- Other Conferences/Events
- R & D Focus
- Carbon Capture/Storage/Use
- Co-Products
- Feedstock
- Logistics
- Performance
- Process
- Vehicle/Engine/Motor/Aircraft/Boiler
- Yeast
- Railroad/Train/Locomotive Fuel
- Resources
- Books Web Sites etc
- Business
- Definition of Advanced Biofuels
- Find Stuff
- Government Resources
- Scientific Resources
- Technical Resources
- Tools/Decision-Making
- Rocket/Missile Fuel
- Sponsors
- States
- Alabama
- Alaska
- Arizona
- Arkansas
- California
- Colorado
- Connecticut
- Delaware
- Florida
- Georgia
- Hawai'i
- Idaho
- Illinois
- Indiana
- Iowa
- Kansas
- Kentucky
- Louisiana
- Maine
- Maryland
- Massachusetts
- Michigan
- Midwest
- Minnesota
- Mississippi
- Missouri
- Montana
- Native American tribal nation lands
- Nebraska
- Nevada
- New Hampshire
- New Jersey
- New Mexico
- New York
- North Carolina
- North Dakota
- Ohio
- Oklahoma
- Oregon
- Pennsylvania
- Puerto Rico
- Rhode Island
- South Carolina
- South Dakota
- Tennessee
- Texas
- Utah
- Vermont
- Virginia
- Washington
- Washington DC
- West Coast
- West Virginia
- Wisconsin
- Wyoming
- Sustainability
- Uncategorized
- What You Can Do
tags
© 2008-2023 Copyright Advanced BioFuels USA. All Rights reserved.
Comments are closed.